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Practical solutions for complex balancing tasks
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Practical solutions for complex balancing tasks
# 1 Saturday 12/21/24

Practical solutions for complex balancing tasks
Balanset-1A: Balancing made uncomplicated and widespread

Rotor imbalance is a frequent cause of equipment failures, second only to bearing wear in frequency. Imbalance can arise from mechanical issues . While replacing bearings is often the only solution for wear, rotor imbalance can be corrected on-site through balancing, a procedure that is part of vibration adjustment .



Traditionally, this process required comprehensive and expensive vibration analyzers operated by experienced specialists. However, Vibromera has developed the Balanset-1A, a device designed to simplify on-site rotor balancing, making it accessible even to personnel with minimal training, including maintenance services .



The core philosophy of Balanset-1A is simple: rotor balancing should be achievable on-site, by anyone, without deep knowledge and without exorbitant costs. Instead of being a secondary function of a complex vibration analyzer, balancing is the primary focus of Balanset-1A. While it includes a fundamental built-in vibration signal analyzer to detect imbalance and other primary defects, its main goal is easy and convenient balancing.



This focus provides substantial advantages. Balanset-1A is designed for simplicity , allowing users to promptly and efficiently eliminate rotor imbalance. This user-friendliness enables operational staff to take active steps in maintaining equipment functionality.



Additionally, Vibromera has made the Balanset-1A incredibly affordable. Priced at just €1751 , it offers exceptional value for money, especially considering the complete package.



The complete package includes:

  • Measurement unit: The heart of the system, analyzing sensor data and guiding the balancing process.

  • Two vibration sensors: They accurately capture the rotor's vibrational characteristics.

  • Optical sensor (laser tachometer): Used for measuring rotational speed and phase determination .

  • Magnetic stand: Provides reliable and flexible mounting of sensors.

  • Electronic scales: Necessary for precise weight adjustment during balancing.

  • Software: Intuitive software accompanies the balancing process and provides detailed reports.

  • Transport case: Ensures safe and convenient transportation of the entire system.



With this complete package, users have everything needed to perform both single-plane and two-plane balancing without additional preparation . This eliminates the need to purchase extra parts and simplifies the setup process.



In conclusion, the Balanset-1A represents a important step

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